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Kodi Malangizo Opangira Mapepala a Titanium a Giredi 12 ndi ati?

2024-08-30 11:57:12

Gulu 12 titaniyamu, yomwe imadziwikanso kuti titaniyamu 0.8Ni-0.3Mo, ndi chinthu chofunidwa kwambiri m'mafakitale osiyanasiyana chifukwa cha zinthu zake zapadera. Aloyi iyi imaphatikiza mphamvu ndi mawonekedwe opepuka a titaniyamu ndi kukana kwa dzimbiri, ndikupangitsa kuti ikhale yabwino pakugwiritsa ntchito movutikira. Mu bukhuli latsatanetsatane, tiwona malangizo opangira mapepala a titaniyamu a Giredi 12, ndikuwongolera mfundo zazikuluzikulu ndi njira zabwino zowonetsetsa kuti pakhale zotsatira zabwino pazopanga.

Kodi ma sheet a titaniyamu a Giredi 12 ndi ati?

Giredi 12 titaniyamu, kapena Ti-0.8Ni-0.3Mo, ndi aloyi apadera a alpha omwe amapereka mphamvu zochulukirapo, kukana dzimbiri, komanso mawonekedwe. Aloyi aloyi yodziwika ndi zikuchokera, kuphatikizapo 0.8% faifi tambala ndi 0.3% molybdenum. Zowonjezera izi zimathandizira pakukula kwake poyerekeza ndi titaniyamu yoyera.

The wapadera katundu wa Tsamba la 12 la titaniyamu monga:

1. Kulimbana kwapamwamba kwa dzimbiri: Titaniyamu ya giredi 12 imasonyeza kukana kwapadera kwa malo osiyanasiyana owononga, kuphatikizapo madzi a m'nyanja, ma oxidizing acid, ndi mankhwala a chlorine. Izi zimapangitsa kuti ikhale yoyenera kwambiri pakugwiritsa ntchito panyanja, zida zopangira mankhwala, komanso malo ochotsera mchere.

2. Chiŵerengero champhamvu cha mphamvu ndi kulemera kwake: Monga ma aloyi ena a titaniyamu, Gulu la 12 limapereka chiŵerengero chabwino kwambiri cha mphamvu ndi kulemera, kupereka mphamvu zamakina pamene zimakhala zochepa kwambiri. Khalidweli limapangitsa kuti likhale lofunika kwambiri muzamlengalenga, magalimoto, ndi mafakitale ena komwe kuchepetsa kulemera ndikofunikira.

3. Kupangidwa bwino: Poyerekeza ndi magiredi ena a titaniyamu, Gulu la 12 limawonetsa kupangika bwino pakutentha kwachipinda. Katunduyu amalola kuti pakhale njira zosavuta zopangira ndi kupanga, kukulitsa zomwe zingagwiritsidwe ntchito pazinthu zosiyanasiyana zopanga.

4. Kutsika kwa maginito: giredi 12 titaniyamu ili ndi mphamvu ya maginito yotsika kwambiri, zomwe zimapangitsa kuti ikhale yoyenera kugwiritsidwa ntchito pomwe kusokoneza kwa maginito kuyenera kuchepetsedwa, monga pazida zina zachipatala kapena zida zasayansi.

5. Kukana kutopa kwabwino kwambiri: Kutopa kwa alloy ndikwapamwamba kuposa zitsulo zina zambiri, zomwe zimalola kuti zizitha kupirira kutsitsa kwapang'onopang'ono popanda kulephera msanga.

6. Kutentha kosiyanasiyana: Titaniyamu ya giredi 12 imasunga mphamvu zake zamakina pa kutentha kwakukulu, kuchokera ku kutentha kwa cryogenic kupita ku kutentha kwakukulu, kumapangitsa kuti ikhale yosinthasintha pazinthu zosiyanasiyana zogwirira ntchito.

Zinthu zapaderazi zimapangitsa pepala la titaniyamu la Giredi 12 kukhala chisankho chokondedwa pamapulogalamu omwe amafunikira kuphatikiza kukana dzimbiri, mphamvu, ndi mawonekedwe. Mafakitale monga kukonza mankhwala, mafuta ndi gasi, mainjiniya apanyanja, ndi zakuthambo nthawi zambiri amagwiritsa ntchito zinthuzi pazinthu zomwe zimakhala ndi malo ovuta kapena malinga ndi zofunikira zamakina.

Kodi njira yopangira titaniyamu ya Giredi 12 imasiyana bwanji ndi zitsulo zina?

Njira yopangira zida Tsamba la 12 la titaniyamu zimasiyana kwambiri ndi zitsulo zodziwika bwino monga chitsulo kapena aluminiyamu. Kusiyanaku kumachokera kuzinthu zapadera za titaniyamu ndipo zimafunikira njira zapadera ndi malingaliro kuti apange bwino.

1. Kudula ndi Machining:

- Kutsika kwamafuta a Titaniyamu komanso mphamvu yayikulu kumatha kupangitsa kuti pakhale zida zofulumira komanso kutentha kwapang'onopang'ono pakudula ndi kukonza.

- Zida zakuthwa, za carbide komanso kuthamanga kwapang'onopang'ono ndizofunikira kuti tipewe kuuma kwa ntchito ndikusunga moyo wa zida.

- Kuziziritsa koyenera ndikofunikira kuti tichotse kutentha komanso kupewa kuipitsidwa pamwamba. Makina oziziritsa kuthamanga kwambiri nthawi zambiri amagwiritsidwa ntchito.

- Kuwongolera chip ndikofunikira, chifukwa titaniyamu imakonda kupanga tchipisi tating'onoting'ono tomwe timatha kusokoneza magwiridwe antchito.

2. Kupanga ndi Kupanga:

- Titaniyamu ya giredi 12 imawonetsa kuyambika kwapamwamba poyerekeza ndi zitsulo zina zambiri, zomwe zimafunikira njira zopitira kapena zotentha.

- Kuchuluka kwa zinthuzo kumafunikira mphamvu zambiri zopangira mphamvu kuposa zomwe zimagwiritsidwa ntchito pazitsulo kapena aluminiyamu.

- Kutentha kwa chipinda ndi kotheka koma kungakhale kochepa kwambiri. Njira zopangira zotentha kapena zotentha nthawi zambiri zimagwiritsidwa ntchito popanga mawonekedwe ovuta.

- Chisamaliro chapadera chiyenera kuchitidwa kuti mupewe kuphulika ndi kuwonongeka kwa pamwamba popanga maopaleshoni. Mafuta opangira titaniyamu amalimbikitsidwa.

3. Kuwotcherera:

- Titaniyamu ikamagwiranso ntchito ndi mpweya ndi nayitrogeni pa kutentha kokwera kumafuna chitetezo cholimba panthawi yowotcherera.

- Kutchinga kwa mpweya wa inert (nthawi zambiri argon) kuyenera kusungidwa mbali zonse za weld ndi malo ozungulira omwe amakhudzidwa ndi kutentha mpaka kutentha kutsika pansi pa 800 ° F (427 ° C).

- Njira zapadera zowotcherera monga Gas Tungsten Arc Welding (GTAW) kapena kuwotcherera kwa ma elekitironi nthawi zambiri amagwiritsidwa ntchito patitaniyamu ya Giredi 12.

- Ukhondo ndi wofunika kwambiri; malo onse ayenera kutsukidwa bwino ndi kuchotsedwa mafuta asanawotchedwe kuti asaipitsidwe.

4. Chithandizo cha Kutentha:

- Gulu 12 titaniyamu Nthawi zambiri amagwiritsidwa ntchito ngati annealed, koma chithandizo chochepetsera kupsinjika chingakhale chofunikira pambuyo popanga.

- Chithandizo cha kutentha chiyenera kuchitidwa mu mpweya wotsekemera kapena mpweya wotsekemera kuti muteteze kuipitsidwa kwapansi ndi kuphulika.

- Kuwongolera kutentha ndikofunikira, chifukwa kutentha kwambiri kungayambitse kukula kwa mbewu ndi kuwonongeka kwa katundu.

5. Kukonzekera Pamwamba:

- Mphero ya mankhwala kapena pickling nthawi zambiri imagwiritsidwa ntchito kuchotsa malo omwe amakhudzidwa ndi kutentha pambuyo pa kuwotcherera kapena kutentha.

- Chisamaliro chapadera chiyenera kuchitidwa popera kapena kupukuta kuti tipewe tinthu tating'onoting'ono timene tingayambitse galvanic dzimbiri.

- Mankhwala a Passivation atha kugwiritsidwa ntchito kuti apititse patsogolo kusanjikiza kwa oxide wachilengedwe ndikuwongolera kukana kwa dzimbiri.

6. Kusamalira ndi Ukhondo:

- Titaniyamu imakhudzidwa ndi kuipitsidwa kwapamtunda, makamaka kuchokera kuchitsulo. Zida zodzipatulira ndi malo ogwirira ntchito nthawi zambiri ndizofunikira kuti tipewe kuipitsidwa.

- Magolovesi kapena njira zogwirira ntchito zoyera ziyenera kugwiritsidwa ntchito kuteteza mafuta apakhungu kuti asaipitse pamwamba.

- Mafuta aliwonse kapena zida zolembera zomwe zimagwiritsidwa ntchito popanga zikuyenera kukhala zogwirizana ndi titaniyamu kuti zipewe kuipitsidwa kapena kusweka kwa dzimbiri.

7. Njira Zolumikizirana:

- Kuphatikiza pa kuwotcherera, njira zina zolumikizirana monga zomatira kapena zomangira zamakina zitha kugwiritsidwa ntchito.

- Mukamagwiritsa ntchito zomangira zamakina, samalani kuti musawononge dzimbiri pogwiritsa ntchito zida zomwe zimagwirizana kapena kuphatikiza zotchingira zotchingira.

8. Ulili Wabwino:

- Njira zoyesera zosawononga monga kuyezetsa kwa akupanga, ma radiography, kapena kuwunika kolowera utoto nthawi zambiri zimagwiritsidwa ntchito kuwonetsetsa kuti zida zopangidwa ndi zabodza ndizokhazikika.

- Njira zowongolera zowongolera ndizofunikira panthawi yonse yopangira zinthu kuti zisungidwe komanso magwiridwe antchito.

Pomvetsetsa ndi kuthana ndi zovuta zopangira izi, opanga amatha kugwira ntchito bwino ndi pepala la titaniyamu la Giredi 12 kuti apange zida zapamwamba kwambiri zomwe zimathandizira kuti zinthuzo zitheke. Njira zapadera zomwe zimafunikira pakupangira titaniyamu zimatsimikizira kufunikira kogwira ntchito ndi anthu odziwa ntchito komanso zida zokhala ndi zida zoyenerera popanga mapulojekiti okhudza zinthu zapamwambazi.

Njira zabwino zomaliza ndikuwunika zida za titaniyamu mugiredi 12 ndi ziti?

Kumaliza ndi kuyendera Gulu 12 titaniyamu zigawo zikuluzikulu ndizofunika kwambiri pakupanga, kuonetsetsa kuti chinthu chomaliza chikukwaniritsa zofunikira ndikusunga zinthu zake zapadera. Kutsatira machitidwe abwino m'magawo awa ndikofunikira kuti mupange zida zapamwamba, zodalirika zomwe zikuyenera kugwiritsidwa ntchito movutikira.

1. Kumaliza Pamwamba:

- Kumaliza kwamakina:

Njira zopukutira monga kugaya, kupukuta, kapena kupukuta zitha kugwiritsidwa ntchito kuti mukwaniritse zomwe mukufuna.

Chisamaliro chiyenera kutengedwa kuti tipewe kuyika kwa abrasive particles, zomwe zingayambitse dzimbiri kumaloko kapena kuchepetsa kutopa kwa moyo.

Gwiritsani ntchito ma abrasives enieni a titaniyamu kapena osakhala achitsulo kuti mupewe kuipitsidwa ndi chitsulo kapena zitsulo zina.

Sungani zida zoyera, zodzipatulira ndi malo ogwirira ntchito kuti titaniyamu ithe kuti mupewe kuipitsidwa.

- Chemical Finishing:

Mankhwala mphero kapena pickling angagwiritsidwe ntchito kuchotsa malo okhudzidwa ndi kutentha pambuyo kuwotcherera kapena kuti akwaniritse kuchotsa yunifolomu pamwamba.

Njira zopangira pickling zimaphatikizapo hydrofluoric acid ndi nitric acid zosakaniza, koma zolemba zenizeni zimatha kusiyanasiyana malinga ndi zofunikira.

Kuwongolera mosamalitsa magawo a pickling (nthawi, kutentha, ndi kusungunuka kwa yankho) ndikofunikira kuti mukwaniritse zomwe mukufuna popanda kuzizira kwambiri.

Njira zotsuka bwino ndi zopanda pake ziyenera kutsatiridwa kuti muchotse zotsalira zonse za pickling.

- Electrochemical Finishing:

Electropolishing imatha kutulutsa mawonekedwe osalala, owala pamwamba pomwe imathandizira kukana dzimbiri.

Njirayi imachotsa zolakwika zapamtunda mwakufuna kwake ndipo zingathandize kuchepetsa zolakwika zapamtunda.

Kuwongolera mosamalitsa kapangidwe ka electrolyte, kachulukidwe kakali pano, ndi nthawi yopangira ndikofunikira kuti pakhale zotsatira zabwino.

2. Chisangalalo:

- Chithandizo cha Passivation chimapangitsa kusanjikiza kwachilengedwe kwa oxide pamalo a titaniyamu, kumathandizira kukana dzimbiri.

- Common passivation njira za Gulu 12 titaniyamu monga:

Nitric acid passivation: Kumizidwa mu 20-40% nitric acid solution pa kutentha kwa chipinda kwa mphindi 20-30.

Citric acid passivation: Njira ina yosamalira zachilengedwe pogwiritsa ntchito citric acid solution.

Anodizing: Njira ya electrochemical yomwe imapanga wosanjikiza wokulirapo, wokhazikika wa oxide.

- Njira zotsuka ndi kuyanika pambuyo pa passivation ndizofunikira kuti tipewe kuipitsidwa kapena kuipitsidwa.

3. Kuyeretsa:

- Kuyeretsa bwino ndikofunikira musanamalize kapena kuwunika.

- Gwiritsani ntchito zosungunulira zopanda chlorine, zopanda zotsalira kapena zotsukira zomwe zavomerezedwa kuti zigwiritsidwe ntchito ndi titaniyamu.

- Akupanga kuyeretsa kungakhale kothandiza pochotsa zodetsa kuchokera ku ma geometries ovuta.

- Onetsetsani kuti mwachotsa zonse zoyeretsera pogwiritsa ntchito njira zotsuka bwino ndi zoyanika.

4. Njira Zoyendera:

- Kuyang'ana Zowoneka:

Yang'anani mosamala malo omwe ali ndi zizindikiro zosintha, zomwe zingasonyeze kuipitsidwa kapena kutentha kosayenera.

Yang'anani zowonongeka pamtunda, zokala, kapena zolakwika zomwe zingasokoneze ntchito.

- Kuyang'ana Dimensional:

Gwiritsani ntchito zida zoyezera molondola kuti muwonetsetse kuti zigawozo zikukwaniritsa kulolerana kwapadera.

Ganizirani za zotsatira za springback poyang'ana zigawo zopangidwa.

- Mayeso Osawononga (NDT):

Liquid Penetrant Inspection (LPI): Yogwira ntchito pozindikira zolakwika zosweka.

Akupanga Kuyesa (UT): Amagwiritsidwa ntchito kuti azindikire zolakwika zamkati kapena kuyeza makulidwe azinthu.

Kuyesa kwa Radiographic (RT): Kutha kuwulula kutha kwamkati, makamaka m'malo olumikizirana ma weld.

Mayeso Apano a Eddy: Zothandiza pakuzindikira zolakwika zapamtunda komanso pafupi ndi pamwamba.

- Kuyesa kwamakina:

Chitani kuyezetsa kuuma kuti mutsimikizire katundu wakuthupi ndi mphamvu ya chithandizo cha kutentha.

Kuyesa kwamphamvu kwa zitsanzo kumatha kutsimikizira mphamvu ndi mawonekedwe a ductility.

- Chemical Analysis:

X-ray fluorescence (XRF) kapena optical emission spectroscopy amatha kutsimikizira kapangidwe kazinthu.

Kusanthula kwa gasi wapakati kungakhale kofunikira kuti muwone ngati mpweya, nayitrogeni, kapena haidrojeni zilimo, makamaka mukatha kutentha kapena kuwotcherera.

5. Kuzindikira Kuwonongeka Kwapamtunda:

- Chitani mayeso opopera mchere kuti muwone kukana kwa dzimbiri ndikuwona kuipitsidwa kwapamtunda.

- Gwiritsani ntchito ma etchants apadera kapena kuyesa kwa swab kuti muwulule kuipitsidwa kwachitsulo pamalo a titaniyamu.

6. Zolemba ndi Tsatanetsatane:

- Sungani zolemba mwatsatanetsatane za njira zonse zomaliza ndi zowunikira, kuphatikiza:

Njira magawo

Zotsatira zoyendera

Zitsimikizo zakuthupi

Zolemba za chithandizo cha kutentha

- Khazikitsani njira yodalirika yolumikizira kuti mulumikizane ndi zida zomalizidwa ndi zinthu zambiri komanso mbiri yakale.

7. Zoganizira Zachilengedwe:

- Kusamalira moyenera ndikutaya zinyalala zamakemikolo kuchokera ku njira zomaliza ndizofunikira.

- Khazikitsani mapulogalamu obwezeretsanso zinthu za titaniyamu ndi zomatira ngati n'kotheka.

- Ganizirani kugwiritsa ntchito njira zomalizirira zosawononga zachilengedwe zikapezeka popanda kusokoneza.

8. Maphunziro a Oyendetsa ndi Chitsimikizo:

- Onetsetsani kuti onse ogwira nawo ntchito pomaliza ndi kuyendera akuphunzitsidwa bwino ndi kutsimikiziridwa.

- Khazikitsani zosintha zamaphunziro pafupipafupi kuti mukhale ndi machitidwe abwino komanso matekinoloje atsopano.

Potsatira njira zabwino izi pomaliza ndi kuyang'ana zigawo za titaniyamu za Giredi 12, opanga amatha kuonetsetsa kuti akupanga magawo apamwamba kwambiri omwe amakwaniritsa kapena kupitilira zomwe amayembekeza. Kuphatikizika kwa kumaliza koyenera kwa pamwamba, njira zowunikira mozama, komanso zolembedwa mwaluso zimapanga njira yotsimikizika yotsimikizika yofunikira pakugwiritsa ntchito kwambiri zakuthambo, zam'madzi, kukonza mankhwala, ndi mafakitale ena ovuta.

The wapadera katundu wa Gulu 12 titaniyamu, kuphatikizira kukana kwambiri kwa dzimbiri komanso kuchuluka kwamphamvu kwa kulemera kwake, kumapangitsa kuti ikhale yamtengo wapatali pamapulogalamu osiyanasiyana apamwamba kwambiri. Komabe, zinthu zomwezi zimafunikiranso kupanga mwapadera, kumalizitsa, ndi njira zowunikira kuti muzindikire kuthekera kwake. Pomvetsetsa ndikugwiritsa ntchito njira zabwinozi, mainjiniya ndi opanga akhoza kupanga molimba mtima zida za titaniyamu za Giredi 12 zomwe zimapereka magwiridwe antchito komanso odalirika m'malo ovuta kwambiri.

Ku SHAANXI CXMET TECHNOLOGY CO., LTD, timanyadira zamitundu yathu yayikulu, yomwe imathandizira zosowa zosiyanasiyana zamakasitomala. Kampani yathu ili ndi luso lapadera lopanga ndi kukonza, kuwonetsetsa kuti zinthu zathu ndi zapamwamba komanso zolondola. Ndife odzipereka pazatsopano ndipo timayesetsa mosalekeza kupanga zinthu zatsopano, kutipangitsa kukhala patsogolo pamakampani athu. Ndi luso lotsogola laukadaulo, timatha kusintha ndikusintha msika womwe ukusintha mwachangu. Kuphatikiza apo, timapereka mayankho osinthika kuti akwaniritse zofunikira zamakasitomala athu. Ngati muli ndi chidwi ndi zinthu zathu kapena mukufuna kudziwa zambiri zazomwe timapereka, chonde musazengereze kutilankhula nafe pa sales@cxmet.com. Gulu lathu limakhala lokonzeka nthawi zonse kukuthandizani.

Zothandizira

1. ASM International. (2015). ASM Handbook, Volume 9: Metallography ndi Microstructures. Materials Park, OH: ASM International.

2. Boyer, R., Welsch, G., & Collings, EW (2007). Materials Properties Handbook: Titanium Alloys. Materials Park, OH: ASM International.

3. Donachie, MJ (2000). Titaniyamu: Chitsogozo chaukadaulo. Materials Park, OH: ASM International.

4. Froes, FH (2015). Titaniyamu: Physical Metallurgy, Processing, and Applications. Materials Park, OH: ASM International.

5. Inagaki, I., Takechi, T., Shirai, Y., & Ariyasu, N. (2014). Kugwiritsa Ntchito ndi Mawonekedwe a Titanium kwa Aerospace Viwanda. Nippon Steel & Sumitomo Metal Technical Report, 106, 22-27.

6. Lütjering, G., & Williams, JC (2007). Titaniyamu. Berlin: Springer-Verlag.

7. Peters, M., Kumpfert, J., Ward, CH, & Leyens, C. (2003). Titanium Alloys for Aerospace Applications. Zida Zaukadaulo Zapamwamba, 5(6), 419-427.

8. Rack, HJ, & Qazi, JI (2006). Titaniyamu aloyi kwa biomedical ntchito. Zakuthupi Sayansi ndi Umisiri: C, 26 (8), 1269-1277.

9. Gulu lachidziwitso cha Titanium. (2013). Malangizo pa kuwotcherera kwa Titanium ndi Ma Alloys ake. Rotherham, UK: Titanium Information Group.

10. Yang, DK, & Liu, CT (2020). Titanium Alloys: Metallurgy, Properties, ndi Application. Mu Reference Module mu Materials Science and Materials Engineering. Elsevier.

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