chidziwitso

Kusindikiza kwa 3D ndi makina a CNC a titaniyamu aloyi asintha njira zopangira mafakitale osiyanasiyana. Pamene matekinolojewa akupitilirabe kusinthika, kumvetsetsa kuchuluka kwa kulolerana kwa kusindikiza kwa 3D CNC titaniyamu alloy kwakhala kofunikira kwa mainjiniya ndi opanga. Positi iyi yabulogu ikufotokoza zovuta za kulolerana 3D kusindikiza CNC titaniyamu aloyi, kuwunika kufunika kwake, zovuta zake, ndi njira zake zothetsera.

Kodi kusindikiza kwa 3D kumakhudza bwanji kulolerana kwa titaniyamu aloyi mbali?

Kusindikiza kwa 3D, komwe kumadziwikanso kuti kupanga zowonjezera, kwakhudza kwambiri kupanga magawo a titaniyamu. Pankhani ya kulolerana, kusindikiza kwa 3D kumapereka zabwino ndi zovuta zonse poyerekeza ndi njira zachikhalidwe zopangira.

Chimodzi mwamaubwino oyamba a 3D kusindikiza titaniyamu aloyi mbali ndikutha kupanga ma geometri ovuta omwe angakhale ovuta kapena osatheka kuti akwaniritse kudzera mu makina ochiritsira. Kuthekera kumeneku kumapangitsa kupanga zinthu zopepuka, zamphamvu kwambiri zokhala ndi zida zamkati mkati. Komabe, kusanjikiza-ndi-wosanjikiza kusindikiza kwa 3D kumatha kuyambitsa nkhani zololera zomwe ziyenera kuyang'aniridwa mosamala.

Kulekerera kwa zigawo za 3D zosindikizidwa za titaniyamu zimatengera zinthu zingapo:

1. Makulidwe osanjikiza: Makulidwe osanjikiza mu kusindikiza kwa 3D kumakhudza mwachindunji kumapeto kwa pamwamba ndi kulondola kwa gawo losindikizidwa. Zigawo zoonda nthawi zambiri zimabweretsa kukongola kwapamwamba komanso kulolerana kocheperako koma kumawonjezera nthawi yopangira ndi mtengo.

2. Zotsatira za kutentha: Titaniyamu alloys ali ndi malo osungunuka kwambiri, omwe angayambitse kusokonezeka kwa kutentha panthawi yosindikiza. Pamene zigawo zimazizira komanso zolimba, kupsinjika kwamkati kungayambitse kusinthasintha kapena kusintha, zomwe zimakhudza kulolerana komaliza.

3. Zothandizira: Ma geometri ovuta nthawi zambiri amafunikira zida zothandizira panthawi yosindikiza, zomwe zimatha kukhudza kumalizidwa kwapamwamba komanso kulondola kwa gawo likachotsedwa.

4. Post-processing: Zambiri za 3D zosindikizidwa za titaniyamu aloyi zimafuna masitepe pambuyo pokonza monga chithandizo cha kutentha, machining, kapena kutsirizitsa pamwamba kuti akwaniritse zololera zomwe zimafunidwa ndi katundu.

Kuti athetse mavutowa, opanga amagwiritsa ntchito njira zosiyanasiyana:

1. Kupititsa patsogolo zosindikizira: Kuwongolera bwino liwiro la kusindikiza, makulidwe osanjikiza, ndi magawo ena kungathandize kukulitsa kulolerana.

2. Zida zamakono: Kupanga zida zapadera za titaniyamu zosindikizira za 3D zimatha kupititsa patsogolo kusindikiza ndikuchepetsa kupotoza kwa kutentha.

3. Kuwunika kwa in-situ: Kugwiritsa ntchito machitidwe owonetsetsa nthawi yeniyeni panthawi yosindikiza kumapangitsa kuti azindikire msanga ndi kukonza nkhani zololera.

4. Kupanga zophatikiza: Kuphatikiza kusindikiza kwa 3D ndi makina a CNC (Kusindikiza kwa 3D CNC Titanium Alloy) amatha kupititsa patsogolo mphamvu zamatekinoloje onsewa kuti akwaniritse kulolerana kolimba.

Kumvetsetsa momwe kusindikizira kwa 3D kumakhudzira kulekerera kwa titaniyamu alloy ndikofunikira kuti opanga apange zida zapamwamba kwambiri zomwe zimakwaniritsa zofunikira zamakampani.

Kodi ndi zinthu ziti zazikulu zomwe zimakhudza kulolerana kwa makina a CNC kwa ma aloyi a titaniyamu?

Makina a CNC a aloyi a titaniyamu amabweretsa zovuta zake zikafika pakukwaniritsa kulolerana kolimba. Zinthu zingapo zazikulu zomwe zimakhudza kulolerana kwa makina a titaniyamu alloy:

1. Zinthu zakuthupi: Ma aloyi a Titaniyamu amadziwika chifukwa cha kuchuluka kwa mphamvu ndi kulemera kwawo komanso kukana dzimbiri. Komabe, zinthu zomwezi zimapangitsa kuti zikhale zovuta kupanga makina. Kutsika kwamafuta azinthuzo kumapangitsa kuti pakhale kutentha kwapakatikati pakupanga makina, zomwe zingayambitse kukula kwamafuta komanso kukhudza kulondola kwapang'onopang'ono.

2. Zida kuvala: Titaniyamu alloys ndi abrasive kwambiri ndipo akhoza kupangitsa chida kuvala mofulumira. Zida zodulira zikayamba kuchepa, kuthekera kwawo kosunga kulekerera kolimba kumachepa, zomwe zimapangitsa kuti pakhale zolakwika mu gawo lomalizidwa.

3. Kudula magawo: Kusankhidwa kwa liwiro loyenera lodulira, kuchuluka kwa chakudya, ndi kuya kwa kudula ndikofunikira kuti mukwaniritse zololera zomwe mukufuna. Kudulira kolakwika kumatha kupangitsa kuti zida zivale mopitilira muyeso, kutsika kwapamwamba, komanso kusalongosoka bwino.

4. Kukhazikika kwa makina: Titaniyamu alloys amafuna mphamvu zodula kwambiri, zomwe zingayambitse kupotoza mu chida cha makina kapena workpiece. Kukhazikitsa makina okhwima ndikofunikira kuti mukhalebe olekerera.

5. Njira yoziziritsira: Kugwiritsa ntchito bwino koziziritsa kukhosi ndikofunikira pakuwongolera kutentha kwapakatikati pakupanga makina. Kuzizira kosakwanira kungayambitse kusokonezeka kwa kutentha ndikukhudza miyeso yomaliza ya gawolo.

6. Kukonzekera: Kukonzekera koyenera kwa workpiece n'kofunika kuti mukhalebe okhazikika panthawi ya Machining. Kukonzekera kosakwanira kungayambitse kugwedezeka kapena kuyenda, kusokoneza kulolerana.

7. Kuyeza ndi kuyendera: Njira zoyezera bwino ndi zowunikira ndizofunikira kuti zitsimikizire ndi kusunga kulolerana kolimba panthawi yonse ya makina.

Kuti athane ndi zovutazi ndikukwaniritsa kulolerana kolimba pamene CNC ikupanga ma aloyi a titaniyamu, opanga amagwiritsa ntchito njira zingapo:

1. Zida zodulira mwapadera: Kugwiritsa ntchito zida zopangidwira makamaka ma aloyi a titaniyamu, monga omwe ali ndi ma geometries okongoletsedwa bwino ndi zokutira, zitha kupititsa patsogolo moyo wa zida ndikusunga kulekerera kolimba.

2. Njira zamakono zamakina: Njira monga makina othamanga kwambiri, mphero ya trochoidal, ndi kuzizira kwa cryogenic zingathandize kuthetsa kutentha kwa kutentha ndikuwongolera kulolerana.

3. Kukhazikitsa makina okhwima: Kuyika ndalama pazida zamakina olimba kwambiri ndi makina owongolera kumatha kuchepetsa kupotoza ndi kugwedezeka panthawi yokonza.

4. Kuyeza muyeso: Kugwiritsa ntchito njira zoyezera muzitsulo kumalola kuyang'anitsitsa nthawi yeniyeni ndi kusintha kwa magawo a makina kuti asunge kulekerera kolimba.

5. Magawo odulira okhathamiritsa: Kusankha mosamala ndikukonza magawo odulidwa motengera aloyi yeniyeni ya titaniyamu ndi gawo la geometry kungathandize kukwaniritsa ndikusunga kulekerera kolimba.

6. Kuwongolera kutentha: Kugwiritsa ntchito njira zoyendetsera kutentha kwa workpiece, monga kulola kuti zigawo zikhazikike pa kutentha kwapakati pakati pa ntchito, zingathandize kuchepetsa kusintha kwa kutentha komwe kumapangitsa kuti thupi liziyenda.

Pomvetsetsa ndi kuthana ndi zinthu zazikuluzikuluzi, opanga amatha kupirira nthawi zonse pamene CNC imapanga magawo a aloyi a titaniyamu, kuwonetsetsa kuti pakupanga zida zapamwamba kwambiri zofunsira ntchito.

Kodi opanga angasinthire bwanji kulolerana pakusindikiza kophatikizana kwa 3D ndi makina a CNC a aloyi a titaniyamu?

Kuphatikiza kwa 3D kusindikiza ndi CNC Machining (Kusindikiza kwa 3D CNC Titanium Alloy), yomwe nthawi zambiri imatchedwa kupanga haibridi, imapereka mwayi wapadera wowongolera kulolerana pakupanga gawo la titaniyamu alloy. Njirayi imathandizira mphamvu zamatekinoloje onsewa kuti akwaniritse kulolerana kolimba ndikusunga ufulu wopanga zopangira zowonjezera. Nazi njira zingapo zomwe opanga angagwiritse ntchito kuti apititse patsogolo kulolerana munjira iyi yophatikizika:

1. Mapangidwe opanga ma hybrids: Kupititsa patsogolo mapangidwe a gawo kuti awerengere kusindikiza kwa 3D ndi makina a CNC kumatha kusintha kwambiri kulolerana. Izi zingaphatikizepo kuphatikizirapo malipiro a makina m'madera ovuta kwambiri kapena kupanga zigawo zomwe zimakhala zosavuta kuzipeza posindikiza pambuyo posindikiza.

2. Kusindikiza kwa mawonekedwe apafupi: Kugwiritsa ntchito makina osindikizira a 3D kuti apange mbali zoyandikana ndi maukonde amachepetsa kuchuluka kwa zinthu zomwe ziyenera kuchotsedwa panthawi ya CNC Machining. Njirayi imachepetsa kuthekera kwa kusokonekera kochititsidwa ndi makina ndipo imathandizira kukhalabe ndi kulolerana kolimba.

3. Strategic Machining: Kuzindikira zinthu zofunika kwambiri zomwe zimafuna kulolerana kolimba ndikuyang'ana zoyeserera za CNC pamagawo awa zitha kukulitsa njira yopangira. Njirayi imalola kugwiritsa ntchito bwino matekinoloje onsewa ndikuwonetsetsa kuti miyeso yovuta ikukwaniritsa zofunikira.

4. Makina opangira ma in-situ: Makina ena apamwamba opangira ma hybrid amalola makina a in-situ, pomwe ntchito za CNC zimachitidwa pagawo pomwe zimalumikizidwabe ndi mbale yomanga. Njirayi ingathandize kusunga kugwirizanitsa ndi kuchepetsa kuthekera kwa zolakwika zomwe zimayambitsidwa ndi kukonza.

5. Makina osinthira: Kugwiritsa ntchito njira zosinthira, zomwe zimaphatikizapo kusanthula gawo losindikizidwa la 3D musanapange makina ndikusintha njira zazida moyenera, kungathandize kubweza kusiyana kulikonse mu geometry yosindikizidwa.

Pogwiritsa ntchito njirazi, opanga amatha kugwiritsa ntchito mphamvu za Kusindikiza kwa 3D CNC Titanium Alloy kupanga titaniyamu alloy mbali zololera zolimba, ma geometries ovuta, komanso mawonekedwe okhathamiritsa. Njira yosakanizidwa iyi sikuti imangowonjezera kulolerana komanso imatsegula mwayi watsopano wopangira zida zatsopano komanso njira zopangira zogwirira ntchito m'mafakitale monga zakuthambo, zamankhwala, ndi magalimoto.

Ku SHAANXI CXMET TECHNOLOGY CO., LTD, timanyadira zamitundu yathu yayikulu, yomwe imathandizira zosowa zosiyanasiyana zamakasitomala. Kampani yathu ili ndi luso lapadera lopanga ndi kukonza, kuwonetsetsa kuti zinthu zathu ndi zapamwamba komanso zolondola. Ndife odzipereka pazatsopano ndipo timayesetsa mosalekeza kupanga zinthu zatsopano, kutipangitsa kukhala patsogolo pamakampani athu. Ndi luso lotsogola laukadaulo, timatha kusintha ndikusintha msika womwe ukusintha mwachangu. Kuphatikiza apo, timapereka mayankho osinthika kuti akwaniritse zofunikira zamakasitomala athu. Ngati muli ndi chidwi ndi zinthu zathu kapena mukufuna kudziwa zambiri zazomwe timapereka, chonde musazengereze kutilankhula nafe pa sales@cxmet.com. Gulu lathu limakhala lokonzeka nthawi zonse kukuthandizani.

Zothandizira:

1. Gibson, I., Rosen, D., & Stucker, B. (2015). Ukadaulo Wowonjezera Wopanga: Kusindikiza kwa 3D, Kutulutsa Mwamsanga, ndi Kupanga Mwachindunji pa Digital. Springer.

2. Yadroitsev, I., & Smurov, I. (2011). Surface Morphology mu Selective Laser Kusungunuka kwa Zitsulo Ufa. Physics Procedia, 12, 264-270.

3. Veiga, F., Suárez, A., & Rodríguez, A. (2020). Machining of Hard-to-Cut Alloys: Titanium ndi Nickel-based Alloys. Zida, 13(23), 5590.

4. Klocke, F., Klink, A., Veselovac, D., Aspinwall, DK, & Soo, SL (2011). Chigawo cha Turbomachinery chimapangidwa pogwiritsa ntchito ma electrochemical, electro-physical and photonic process. CIRP Annals, 60(2), 823-846.

5. Flynn, JM, Shokrani, A., Newman, ST, & Dhokia, V. (2016). Zida zamakina ophatikizira komanso otsitsa - Kafukufuku ndi chitukuko cha mafakitale. International Journal of Machine Tools and Manufacture, 101, 79-101.

6. Hassanin, H., Elshaer, A., Benhadj-Djilali, R., Modica, F., & Fassi, I. (2018). Surface Finish Optimization of Additive Manufactured Metal Parts: Ndemanga. Mu Micro and Precision Manufacturing (tsamba 75-96). Springer.

7. Liu, R., Wang, Z., Sparks, T., Liou, F., & Newkirk, J. (2017). Aerospace ntchito yopanga laser additive. Mu Laser Additive Manufacturing (pp. 351-371). Woodhead Publishing.

8. Zhu, Z., Dhokia, V., Nassehi, A., & Newman, ST (2013). Kuwunikiranso njira zopangira ma hybrid - momwe zinthu ziliri komanso momwe tsogolo likuyendera. International Journal of Computer Integrated Manufacturing, 26 (7), 596-615.

9. Shunmugavel, M., Polishetty, A., & Littlefair, G. (2015). Microstructure ndi Mechanical Properties of Wrought and Additive Manufactured Ti-6Al-4V Cylindrical Bars. Procedia Technology, 20, 231-236.

10. Attallah, MM, Jennings, R., Wang, X., & Carter, LN (2016). Kupanga kowonjezera kwa Ni-based superalloys: zovuta zomwe zidatsala. MRS Bulletin, 41(10), 758-764.